Dano's SX200 Restoration Project

Center Stand & Splash Guard
Since the frame is the backbone of your scooter it makes sense to make sure it's as perfect as possible before sending it off to paint.
Problems:
The frame had lots of issues that were very clear to see and some that weren't so clear to see.
- Center stand holes were pulled through and needed to be hammered flat and welded.
- Right front rib was bent and needed to be removed, straighted, and re-welded on to the frame.
- All ribs and supports were not level and needed to be level before all pieces would fit correctly
- The stud that is used to hold the horn in place was completely stripped and needed to be removed, a new one created, and welded back in place
- The rear 'fender' portion of the frame was pushed in and needed to be massaged back into place so the side panels would fit correctly.
- I had to make sure the frame was not bent in any way that would change the fit of the legshields.
- Was the frame free of rust on the inside?
Solutions:
- I had the frame acid dipped to make sure all rust on the outside and inside was dissolved and ready for paint.
- I sent the frame to CasaLambretta in Colorado to have Jon fix the frame using their jig. This would make sure that the frame was 100% correct and fixed by a professional. When the frame was returned the supports were all level, the rear had been pulled out, the horn stud was brand new and I could be sure the frame was 100% correct. Money well spent.
Bridge Piece
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Rear Fender
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Brake Light Housing
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Choke Guard
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Seat Frame & Cover & Seat Post
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Gas Tank & Gas Tank Door & Gas Tank Straps
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Air Box
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Glove Box & Glove Box Door
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
Rear Hub
The side panels on an SX200 are the center-piece of the design and are unique among all Lambretta models. Not only are they rare but when you do find them they are generally expensive.
Problems: The side panels were straight and original but generally beaten up just like the rest of the bike.
- There were many small dents in various places.
- Someone had drilled holes in the panels to attach the panel flashes. These holes would need to be filled.
Solutions:
- I got lucky on this one. I found a pair of perfect SX200 side panels on eBay for $380.00! Cheap! I bought them and had them stripped to make sure there were no hidden surprises. They were prefect!
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